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Ekoblok Bypass
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Price:
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Details
Ekoblok Bypass For maximum efficiency of bakery operation without energy losses, KORNFEIL offers a custom-made device capable of saving up to 25% of input energy, regulating steam and waste gas outlet, and contributing to an ecofriendly operation of your bakeryThe EkoBlok is an eco-friendly device for complete utilization and processing of waste energy, waste gases, and steam from gas and oil bakery ovens, as well as steam and thermal oil boilers. It reduces waste gases pollutants along with CO2 emissions produced by individual ovens, thus protecting the environment. The EkoBlok in combination with the KORNFEIL automatic bypass constitutes an ideal system for any bakery. The KORNFEIL bypass system ensures a completely safe bakery operation even in case of surplus energy by conducting oven waste gases and steam away from Ekoblok exchangers.
With the application of the system EkoBlok, your bakery is able to Significantly reduce its energy needs up to 25% of energy saving daily 365 days a year which is a considerable financial gain in the space of 1 year of work The return on investment will be very fast in addition you will get a green bakery More with our recycling energy own ecological system, the Baker can claim has a Government grant for its investment
Utilization of energy
What is the EkoBlok Bypass?
The EkoBlok is an eco-friendly device for the complete utilization and processing of waste energy, waste gases, and steam from gas and oil bakery ovens, as well as steam and thermal oil boilers. It reduces waste gases pollutants along with CO2 emissions produced by individual ovens, thus protecting the environment
The EkoBlok in conjunction with the KORNFEIL automatic bypass constitutes an ideal system for any bakery. The KORNFEIL bypass system ensures a completely safe bakery operation even in the case of surplus energy by conducting oven waste gases and steam away from Ekoblok exchangers. KORNFEIL is able to custom-design, based on your energy balance, the size of EkoBloks and the capacity of accumulation tanks, providing you with a solution that is just right for your operation
Energy saving of up to 25%
With the EkoBlok application, the bakery is able to significantly reduce its energy requirements. In small and midsized bakeries, the energy savings range from 20 to 25%, whereas large and industrial bakeries can save up to 25% of energy.
All flue piping, drawing off of waste gases and steam from the bakery ovens, is connected directly to the EkoBlok, thus significantly reducing the costs expended on certified chimney and venting systems. Thanks to the EkoBlok installation, all you need is a single outlet pipe.
Utilizing free energy
The energy obtained from waste gases and condensed steam heat is transferred to hot water (about 85°C) and further accumulated in tanks to be further utilized for both heating and cooling purposes.
The second waste heat output (about 40°C) is used in preheating cold pressure water for DHW tanks and steam-feed water.
Energy for heating purposes
Heating of service and process water
• Heating of bakery premises
• Preheating for steam production
• Heating of proofers and stop-proofers
• Washer operation
Energy for cooling purposes
Waste energy in the form of hot water is transformed via the absorption assembly into a cooling medium used for:
• cooling of the shipping department,
• air-conditioning of the working area,
• cooling of bakery products.
Part of the energy management projects is also utilization of waste energy from refrigeration units for freezing and cooling. The waste water temperature is kept between 50 and 60°C and is readily available for heating both service water and your bakery premises
User-friendly EkoBlok
Continuous monitoring of temperature and energy processes in the bakery is secured by a control touch panel – Touch screen, also used for controlling EkoBlok’s functions.
Thanks to the fully automated system, including process visualization, of energy measuring and regulation, you are able to constantly monitor and archive energy flows of all operation indicators and EkoBlok Values.
Computer programmed functions
Regulation of heating water temperature
• Measuring and evaluation of waste heat
• Graphic representation of the system temperatures and output
• The system operating condition
• Safety of operation
Every bakery has its individual needs. KORNFEIL uses your energy balance to custom design the size of EkoBloks and the capacity of accumulation tanks, providing you with a solution that is just right for your operation.
• Heating purposes •
• • Heating of service and process water •
• • Air-conditioning of the working area •
• • Heating of bakery premises •
• • Cooling of the shipping department •
• • Preheating for steam production •
• • Cooling of bakery products •
• • Heating of proofers and stop-proofers •
• Washer operation
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